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LEARN LEAN AND WORLD CLASS MANUFACTURING TOOLS FROM EXPERTS

3 months course with Webinars, E Book, Videos, Assignments, Assessment, Hand on experience on systems by manufacturing companies, Examination and Certification.

Course designed by OpExWorks in association with manufacturing companies to bridge the Gap between Industry requirements and Academia.

Online Course

Access to special elearning e books and videos on course topics

Assignments

Assignments and
Assessments on course topic with assistance

Hands on Experience

Hands on experience on systems used by manufacturing companies

Assessment

Assessment of leanings, assignments and course completion examination

Certification

Based on assignments and examination certificiate will be awarded

Webinars

24 live webinars on course topics & latest in manufacturing

Curriculum that Industry Demand

Introduction to Manufacturing

  • Batch Production and Single Piece Flow
  • Wastes in manufacturing system
  • 5 S - Workplace organization

Lean manufacturing tools

  • Inventory turnover ratio
  • Value Stream Mapping
  • Single minute exchange of dies

World Class Manufacturing

  • Lean Manufacturing
  • TQM - Total Quality Management
  • TPM - Total Productive Maintenance
  • TPS - Toyota Production System

Maintenance management - I

  • Preventive Maintenance
  • Condition based Maintenance
  • Predictive Maintenance

Quality management

  • Basic metrology, GD & T and Calibration
  • Incoming process and final inspection with PDI -Pre delivery inspection report
  • Process rejection, PPM and Zero Defectoperations

Maintenance management - II

  • Breakdown Maintenance
  • MTBF, MTTR & down time analysis
  • OEE - Overall Equipment Effectiveness

Quality management

  • Basic metrology, GD & T and Calibration
  • Incoming process and final inspection with PDI -Pre delivery inspection report
  • Process rejection, PPM and Zero Defectoperations

International standards and compliance

  • Product audit, Process audit, System audit and layered audit system
  • Introduction to International Standards ISO9001, IATF 16949, ISO 45001 and ISO 14001
  • Environment, Health and Safety

Problem solving methodology

  • Process bench marking, target setting andproblem identification
  • Root cause analysis - 6W 2H, Why Why analysis, 6M
    analysis and 8D analysis
  • 7 QC Tools
  • DOE - Design of experiments

International standards and compliance

  • Product audit, Process audit, System audit and layered audit system
  • Introduction to International Standards ISO9001, IATF 16949, ISO 45001 and ISO 14001
  • Environment, Health and Safety

Continuous Improvement

  • PDCA - Plan, DO, Check and Act
  • Kaizen - Change for Good
  • CAPA - Corrective action preventive action plan
  • Pokayoke - Mistake proofing

Introduction to Industry 4.0

  • Digital transformation of manufacturing
  • Industry 4.0 - Overview
  • IOT - Internet of Things
  • Cloud Computing for manufacturing

Total Productive Maintenance

  • Introduction to TPM
  • 16 losses concept & losses analysis
  • Autonomous Maintenance (Jishu Hozen)

Personality Development

  • Leadership
  • Organizational behavior
  • Team Work

Production Management

  • Heijunka leveled production
  • Kanban & Just in time manufacturing
  • Andon and Visual factory

Understand real life manufacturing systems

You may be knowledgeable but you will become ENABLED and LEARNED only after hands on experience of what you have studied on the systems used in manufacturing companies

RIYO Software suite from OpExWorks Solutions is in use at 500+ manufacturing companies for daily operations management. Students enrolling for this course are given access to the same portal used by companies for hands on experience on the systems used in manufacturing companies. The systems include..

OpEXWorks
  • Quality Management System
  • Production and Productivity Management System
  • Maintenance Management System
  • Daily Work Management
  • Problem Solving Framework in Operations Management

A complete hand holding experience for all engineers employed or freshers looking for good employment in manufacturing to bridge the gap between academics and industry to get ready for requirements for world class manufacturing companies.

  • www.opexworks.com
    • Phone : +91 8380069535
  • www.avyls.com
  • www.avyls.com
    • E Mail : snehal@learidge.com

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